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Raw materials coils	Q236 mild steel strips coil, raw material coil weight ≤8T, raw material ID 460～510mm or customize made.
Raw material width	230-450mm based on the scaffold plank final products width
Material thickness	1.5-2mm changeable with different products sizes.
Production line	Fully automatic production with PLC control
Roll forming speed	0-12 m / min Adjustable according with different products widths, height etc.
Roll Forming Stations	15-20 Rollers station
Forming rollers materials	High quality Cr12MoV mold steel
Driving method	Chain or Reducer Gearbox drive
Machine Power	~ 35 KW
Dimension	32*2.3*1.8M (L*W*H)

 

 KINGREAL scaffold plank making machine is composed of automatic uncoiling equipment, feeder, leveling device, feeding equipment, continuous punching device, cold roll forming main machine, cut-to-length device, material receiving, electrical control cabinet and other components.

Galvanized steel pedal production equipment

 

 1. KR160 pedal fully automatic molding equipment composition and production process

1.1 Composition of automatic punching/forming equipment (see schematic diagram) (specific basic diagrams are provided separately)

1.2 Production process flow of pedal automatic punching/forming equipment

Unwinding and leveling integrated machine → NC servo feeding → High speed punching → High precision col roll forming → Products cutting → discharging

2. Overview of main equipment structure and performance

2.1 Unwinding and leveling integrated machine

Technical parameters of unwinder and leveling machine:

Sheet width: ≤200 mm; material thickness ≤2.5mm;

The inner diameter of the material roll: φ508mm; The expansion and contraction range of the inner diameter is 480-520 mm;

Maximum outer diameter of material roll: φ1200mm; carrying weight: ≤4T

 

a. The unwinding rack is integrated with the leveling machine, which does not take up space and is easy to operate. The variable diameter supporting device is used to facilitate loading and unloading b. The whole machine adopts an integral steel body, which has a solid structure, stable operation, small area and space saving. c. After the roller is heat-treated and quenched to HRC58 degrees, it is chrome plated and then ground, which has strong durability. Footboard forming production line	2.2 NCF500 Servo Feeder a. Function: feeding b. Structural features: Driven by servo motor. Multi-stage feeding: 10 groups of different feeding lengths can be input, and each group provides 999 stamping times. The LCD touch display is convenient to change and set various technical parameters. The automatic induction start system is linked with the punch (control the start of the punch). Motor configuration: 380V4.4KW 4 poles, air compressor needs to be equipped separately. (The flow rate is 0.5m3/min; the pressure is 0.6MPa.)
2.3 Punching Structure: JF21-125, punch punch Punching machine: The machine body is welded by steel plate, with good rigidity and beautiful appearance. Punching die: see table 1 (the die material is Cr12) Motor configuration: 380V11KW 4 poles Footboard forming production line	2.4 Forming host Forming passes: 16 passes (roller) Forming varieties: C-shaped footboard Forming frame: GY160, cast iron archway type Maximum feeding width: ≤500mm Maximum material thickness: 2mm Roll shaft diameter: φ70mm Roll die material: Gcr15, quenched, HRC58-62° Main drive motor: 18.5KW variable frequency motor drive (with brake function). 380V 4 poles.
2.5 Cutting machine a. Form: hydraulic shutdown and cut off b. Structural features: The cutting machine is placed behind the forming machine,  the length is fixed by the encoder, and the fiber is fixed. The cutting length can be set by yourself. Oil pump motor configuration: 5.5KW380V 4 poles C. Cutting material: Cr12MoV	2.6 Discharge table Structure: roller type, no power Pedal forming machine

 

- The whole line adopts PLC control, LCD touch screen, man-machine interface. Realize the interaction between human and PLC. The operator automatically runs through the set program (programmable control) and monitors the control process, so that the operator can control the production line and modify the control parameters, and can monitor the equipment operating status, operating parameters and fault indications in real time. The length of the part is set digitally, and the length of the part can be adjusted. Real-time monitoring of equipment operating status and fault indication.

- There are two operation modes: manual and automatic. With manual and automatic switching functions: in the manual state, it can be operated as a stand-alone machine, which is convenient for maintenance; in the automatic state, the whole line of production runs and starts in sequence; the whole line has an emergency stop button, which is easy to handle emergency accidents and ensure equipment and operators Safety.

- There is a manual operation panel beside the machine to facilitate the operation of workers.

- The monitoring function of the whole line: real-time monitoring of the operation status of the production line to realize the monitoring of the production status of each station;

 

 

 

 

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